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To make lightweight, flexible costume armor, you just need a few materials like craft foam, heat, glue and paint. Making costume armor can be a fun project for kids or can be used to create some convincing movie props. You can make your armor as simple or as intricate as you want depending on your needs.
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At the end of your costume party, remove the body armor from the shirt and pants before trying to undress. Show It Off. Now that your costume is complete, you are ready to wear it somewhere to show it off. Whether you are headed to a themed Star Wars party or a Halloween event, your homemade Stormtrooper costume is certain to get some attention.
The original plan was to make a robot costume. I bought the supplies I wanted to use and got to work. A few steps into the process it all changed though. The start of the robot costume looked very much like a Knight. Dylan was thrilled with the idea so …. here is how I made my not so little guy into a Knight in Shining Armor.
To produce the armor, King used a few basic supplies. Aside from the cardboard, he gathered hot glue, paint, elastic bands, and velcro. From there, he cut out pieces of the front breast plate, arms, legs, and helmet. Each body part was made up of several smaller pieces, which allowed for more movement in the suit.